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Team navigating challenges at PDX’s main terminal

By: Chuck Slothower//April 4, 2024//

Team navigating challenges at PDX’s main terminal

By: Chuck Slothower//April 4, 2024//

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The floor plan for the main terminal at Portland International Airport features durable wooden surfaces in some highly trafficked areas. Officials now expect the space to open in August. (courtesy of Port of Portland)

Portland International Airport’s timber-centric main terminal building is now scheduled to open in August after a series of construction incidents led to a three-day shutdown of the $2.15 billion project and a safety reset.

The project’s contractor, a joint venture of Portland-based Hoffman Construction and international construction giant Skanska, stopped work from Feb. 23 to Feb. 25. The halt was driven by “close calls” that resulted in no injuries, Vince Granato, the Port of Portland’s chief projects officer, previously said.

Since the construction pause, safety has improved, said Joe Schneider, a Skanska senior vice president who serves with the joint venture.

“We’re seeing a significant improvement in the safety on the job,” he said. “It’s improved the morale of the workers.”

The project presents a challenging, dynamic construction site for Hoffman Skanska Joint Venture and dozens of subcontractors.

“This is one of the few — if not the only — projects where you’re building an airport on top of an airport,” said Allison Ferré, spokesperson for the Port of Portland.

When finished, the terminal will be capable of serving 35 million passengers annually, Ferré said. In many cases, they’ll be getting their first glimpse of Pacific Northwest timber at the airport.

Workers have spent nearly five million craft hours on site, Ferré said. Every day, approximately 950 workers help to build the airport’s signature terminal.

Workers are currently focusing on flooring, lighting fixtures, security lanes, ticket counters and other interior finishes. Arriving and departing passengers can catch glimpses of the ongoing construction.

On a recent tour behind the curtains, TSA desks were covered in plastic and some of the terminal building’s much-publicized mass timber could be seen. Escalators stood still in varying states of assembly. White oak flooring from Zena Forest Products was being installed.

Contractors worked around the functioning airport in part by prefabricating elements off-site, most notably the 9,000-ton, 9-acre roof, which was moved into place in September 2022.

“A lot of what we’ve done is prefabrication,” Schneider said. “Work that’s completed near site or adjacent to site is safer; it lends to better quality and usually there’s a benefit to the schedule.”

“We’ve done that with the big roof structure but other, smaller items as well, like mechanical-electrical,” he said.

The stakes are high for the terminal project, a massive infrastructure undertaking meant to improve the airport’s seismic resiliency and passenger flow. It’s also a key chapter for the Pacific Northwest mass-timber industry, which is seeking to demonstrate wood products can be used safely, appealingly and within budget on a large-scale public project.

The project’s heavy use of regionally and ethically sourced timber is a story that Port authorities and project participants are eager to tell. In fact, the terminal building will include 2.6 million board feet of mass timber, and glulam beams account for 370,000 board feet of Douglas fir.

For the project’s small suppliers, winning contracts has paved the way for business expansions.

“It’s a phenomenal opportunity for us to showcase our products and Oregon white oak in the project,” said Ben Deumling, president of Zena Forest Products.

Zena had to retool its mill to manufacture the flooring used in the project.

“We basically invested in our facility, in this technology, thanks to the Port of Portland choosing to invest in us,” Deumling said. “Getting this job was a game changer for us.”

Zena’s flooring product is made from sticks that otherwise have little value.

“We’re able to take small-diameter, low-quality logs and turn it into these tiles that have a lot of value and store carbon for generations,” Deumling said.

Zena’s wood comes from family-owned forestland near Rickreall, as well as other Willamette Valley sources, Deumling said.

Yakama Forest Products, an enterprise of the Washington tribe, provided the glulam beams. The wood comes from near the reservation in White Swan, in central Washington, where the tribe manages the forest without clearcuts, and with a long-term view toward sustainability.

“We’re managing it more for our resources, for our foods and for our space,” said Cristy Fiander, resource manager for Yakama Forest Products. “That’s where our water is stored. That’s why it’s so important for us to manage our forestlands.”

From the start, designers ZGF and Terrapin Bright Green have focused on biophilic design principles that bring as much of the outdoors inside as possible. Natural light filtering in through windows and ceilings plays an important role. Screens will display soothing nature scenes. And some 70 trees — although not native species — will lend a sense of the outdoors inside the terminal.

Designers learned that native Pacific Northwest trees can’t survive indoors.

“We don’t want to grow trees that aren’t healthy trees,” Ferré said.

Instead, the trees are coming from Florida.

Billions of dollars are being invested in a new main terminal at Portland International Airport. (courtesy of Port of Portland)
(courtesy of Port of Portland)
(courtesy of Port of Portland)
(courtesy of Port of Portland)
Wooden tile flooring is staged ahead of installation at Portland International Airport’s main terminal. Biophilic design principles were followed for the project. (Chuck Slothower/Ƶ)
Crews working at Portland International Airport’s main terminal are focusing on internal finishes, lighting, and flooring. (Chuck Slothower/Ƶ)
(Chuck Slothower/Ƶ)

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